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1000L 3 Layer Full Automatic Plastic Blow Molding Machine Customizable

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1000L 3 Layer Full Automatic Plastic Blow Molding Machine Customizable

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Brand Name :	XINHENGDA
Model Number :	1000L 3 Layer
Price :	Contact me
Payment Terms :	L/C,D/A,T/T,Western Union,D/P
Supply Ability :	90+
Delivery Time :	Regular orders ship in 90 days; for customized products, please contact me for the timeline.

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1000L 3 Layer Full Automatic Plastic Blow Molding Machine Customizable

1000L 3-layer full-automatic plastic blow molding machine Customizable

The screw adopts IKV design, with high potency melt to make sure the material wellmixed.
Adopt frequency control of motor system to reduce the power consumption.-Adopt Parison thickness controller Moog 100 points, to make thickness even andadjust the tank weight in big span.
Fully automatic, easy to operate, two women can operate machine, whole productionline need 3 or 4 person only.
High output versus Roto molding machine-Save raw material 25% -35% versus Roto tanks.
Perfect impact resistance versus Roto tanks.-The mechanical arm can take out the product automatically

Product Introduction

The XHD1000L 3-layer full-automatic plastic blow molding machine adopts an IKV-designed screw and servo hydraulic system, combined with a MOOG wall thickness controller. It can produce 1-3 layer plastic containers with a capacity range of 200-1200L, compatible with HDPE/HMW-HDPE raw materials. Featuring full automation and high energy efficiency, the machine is certified by CE and SGS, making it widely suitable for mass production of large-scale plastic containers

Tabular Parameters

1. Working Conditions

Category	Specific Requirements
Working Environment	Indoor workshop with good ventilation; away from magnetic fields; air humidity ≤90%; indoor temperature 0-45℃
Workshop Requirements	Bridge crane height ≥7.2m; plant foundation concrete ≥16cm
Power Source	3-phase 4 wires, 50Hz, 380V-415V
Cooling Water	Water temperature ≤20℃; water pressure ≥0.3Mpa; water consumption 30T/H
Air Source	Air source pressure 0.8Mpa; air pressure for product forming 0.2-0.65Mpa
Raw Material	High-density polyethylene (HDPE/HMW-HDPE)

2. Core Equipment Overview

No.	Item	Specifications
1	Extruder	90/90/90MM, L/D ratio 30:1, motor power 55/55/55KW
2	Machine Die Head	55L accumulator type, heating power 70KW
3	Clamping Unit	3-piece type with 2 pull bars, clamping force 1000KN, platen size H1700×W1500mm
4	Overall Machine Parameters	Power (total 339KW/average 180KW); dimension 8×4×6.3M; weight 35T
5	Core Production Capacity	Melting capacity 400KG/H; product layers 1-3
6	Control System	PLC + touch screen (multi-language) or Italy Gefran control system (customer's choice)

3. Key Component Brands

Component Category	Brand/Material
Pneumatic Components	SNTC & AirTac
Hydraulic Components	Taiwan Yuken
Seals	Germany DICHTOMATIK, Taiwan DZ
Screw Motor, Frequency Converter	HILECTRO SERVO
Wall Thickness Control System	US MOOG (200 points)
Servo System	Italy PHASE motor, Taiwan DELTA control, Japan Sumitomo oil pump

4. Energy Consumption Parameters

Energy Consumption Item	Power
Extrusion Motor	165KW (55KW×3)
Oil Pump Power	37KW
Servo Pump Power	7.5KW (special for wall thickness control)
Barrel Heating	60KW
Die Head Heating	70KW
Cooling Fan	1.875KW (0.125KW×15)
Total Power	361.375KW
Average Working Power	180KW

Product Functions

1.Full automatic production: Integrates automatic feeding, molding, wall thickness adjustment, robot part picking and other functions, no manual intervention in core processes.

2.Precise control: MOOG 200-point axial wall thickness controller ensures uniform container wall thickness; servo hydraulic system with fast response.

3.Flexible adaptation: Supports products of 200L-1200L, switchable 1-3 layer molding modes, compatible with customized needs such as 220L double L-ring chemical drums.

4.Intelligent operation and maintenance: Multi-language interface, peak-shifting and progressive heating control, with fault diagnosis and easy maintenance design

Product Advantages

1.High efficiency and energy saving: Saves 25%-35% raw materials compared with rotational molding machines, servo system saves over 40% energy, average energy consumption only 180KW.

2.Outstanding production capacity: Melting capacity 400KG/H, output far exceeds traditional rotational molding machines.

3.Excellent quality: Products have better impact resistance than rotational molding products, with high wall thickness uniformity.

4.Easy operation: Only 2 people needed to operate the main machine, and 3-4 people for the entire production line.

5.After-sales guarantee: 1-year warranty, including on-site installation, personnel training and mold commissioning services.

Product Features

1.High-end configuration: Core components adopt well-known brands such as , MOOG and Yuken; materials use high-quality steel like 38CrMoAl.

2.Optimized structure: 3-piece double pull rod clamping unit, elevating machine frame design for easy mold change; independent air station and hydraulic station for convenient maintenance.

3.Precise temperature control: Composite temperature control of cast aluminum heating ring + air cooling + water cooling; peak-shifting heating for die head and screw to reduce energy consumption.

4.Safety and reliability: Equipped with protective cover and guardrail, stable operation in 0-45℃ environment away from magnetic field interference.

5.Flexible customization: Supports mold customization according to customer drawings and sizes, compatible with production of various large-capacity plastic containers.

Application Scenarios

Mainly used for producing 200L-1200L large-capacity plastic containers, including chemical drums (220L double L-ring drums), liquid storage tanks, packaging barrels, etc. It is suitable for chemical, food, , environmental protection and other industries, meeting the packaging needs of liquid storage, transportation and other scenarios, especially for large-scale and high-standard plastic container production lines.

1000L 3 Layer Full Automatic Plastic Blow Molding Machine Customizable

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